Scrambler82
Old Bastard !

Joined: Fri Dec 22nd, 2017
Posts: 2108
Name: Grev B ... Occupation: Quality Assurance Engineer ... Interests: Rangers, Photography, Metal Bending ...
Reputation Points: 2108
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My project for the day !
Find a piece of 1.5" aluminum round stock for my Projector Retrofit.
Yesterday I did the following:
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My latest adventure... The Projector Headlights !
I started by making a few measurements of the housing.
Findings:
1) There isn't enough room in the housing to put the Projector in side ! Maybe 1/4" from the front of the lens but to me that is not enough.
2) The Bulb Opening, measures 1.345 ID !
3) The reflector portion of the headlights and the parking lights, they are chromed and I am not sure how to get the chrome off so I can paint them black.
I need to find a piece of aluminum round stock that measures 1.5", this will allow me to get it turned down to the 1.345" of the bulb Opening (Port), so I can use my Jig to drill the mounting holes and to open up the housing for the project or to fit from the rear.
Find a machine shop to turn the aluminum down for me and put a center hole in the piece for a guide, sort of a datum hole, everything will be located from the center of the bulb opening.
Everything... I mean the four holes to mount the projectors and the larger opening to put the Projector through.
Now what was that temperature I needed to open up the housings ? LoL ! what next !
____________________ Ltr,
2003 EDGE, Std Cab, Steppie, E4 Red, 5sp, 4x
5" SuperLift, 33" x 12.50 x 15"
Hurst Shifter
Mod'd Backrack to fit Steppie
Front and Rear Bumpers by Custom 4x4 Fabrication, OK; now Mike's Welding and Fabrication.
Working on more Mods, just need more time, longer days would work !
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