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View single post by Eddie Money
 Posted: Tue Apr 16th, 2019 10:39 pm
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Eddie Money



Joined: Mon Nov 13th, 2017
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Scrambler82 wrote:
My project for the day !

Find a piece of 1.5" aluminum round stock for my Projector Retrofit.

Yesterday I did the following:

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My latest adventure... The Projector Headlights !

I started by making a few measurements of the housing.
Findings: 
1) There isn't enough room in the housing to put the Projector in side !  Maybe 1/4" from the front of the lens but to me that is not enough.
2) The Bulb Opening, measures 1.345 ID !
3) The reflector portion of the headlights and the parking lights, they are chromed and I am not sure how to get the chrome off so I can paint them black.

I need to find a piece of aluminum round stock that measures 1.5", this will allow me to get it turned down to the 1.345"  of the bulb Opening (Port), so I can use my Jig to drill the mounting holes and to open up the housing for the project or to fit from the rear.


Find a machine shop to turn the aluminum down for me and put a center hole in the piece for a guide, sort of a datum hole, everything will be located from the center of the bulb opening.
Everything... I mean the four holes to mount the projectors and the larger opening to put the Projector through.

Now what was that temperature I needed to open up the housings ?  LoL !  what next !

Attachment: Screenshot_20190416-193917_Samsung Internet.jpg (Downloaded 65 times)



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I know my crazy! Do you?
2007 Sport 4door 4x4 4.0L SOHC V6 Ranger