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Another 2002 v8 swap       #: 1730
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 Posted: Fri Mar 20th, 2020 09:26 am
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410customs

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Valve springs will make you tired! Doing them in the truck is really really fun
The aftermarket injector will be the correct size, 19lb per hour for stock v8
Just make sure its a bosch 4 hole and not some cheapo chinese deal, some of the aftermarket injectors are so light they do not even feel right in your hand!
You are doing a great job, engine looking really nice!



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 Posted: Sat Mar 21st, 2020 08:51 am
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410customs wrote:
Valve springs will make you tired! Doing them in the truck is really really fun
The aftermarket injector will be the correct size, 19lb per hour for stock v8
Just make sure its a bosch 4 hole and not some cheapo chinese deal, some of the aftermarket injectors are so light they do not even feel right in your hand!
You are doing a great job, engine looking really nice!

You ain't kidding! Man I'm glad that they are done. I ordered the cam sensor tool. Started getting the wiring back on the motor. I'm thinking this week I'll get to rip the truck apart!

Attachment: B9F29651-1D33-4DA6-A145-973DE9A78388.jpeg (Downloaded 45 times)



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Sat Mar 21st, 2020 09:51 am
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410customs

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ENGINE!!
If I said motor my dad would correct me. Motor is electrical 
Now when you go to install the engine make sure you flip it over, you have it hanging upside down!

That is a cool old fan



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 Posted: Sat Mar 21st, 2020 09:53 am
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Or if you are looking for one on craigslist it might be moter.



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 Posted: Sat Mar 21st, 2020 10:38 am
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410customs wrote:
ENGINE!!
If I said motor my dad would correct me. Motor is electrical

I agree... ENGINE.  But, "they" refer to us as "motor heads".  I prefer "gear head".



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 Posted: Sat Mar 21st, 2020 05:56 pm
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410customs wrote:
ENGINE!!
If I said motor my dad would correct me. Motor is electrical 
Now when you go to install the engine make sure you flip it over, you have it hanging upside down!

That is a cool old fan

I blame the corona for flipping the motor upside down! As for the fan, don't even get me started. I probably got 100+ vintage/antique fans.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Sat Mar 21st, 2020 06:50 pm
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mhoward
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So... you're a Fan fan boi?  LMAO



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 Posted: Sat Mar 21st, 2020 08:41 pm
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mhoward wrote:
So... you're a Fan fan boi?  LMAO
Some might think that lol! My grandpa gave me one when I was like 4 and I was hooked. I've pretty much stopped hunting them but if I come across one I'll grab it.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Sat Mar 21st, 2020 09:13 pm
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410customs

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oh man those are sweet! We remodel campers and have been known to build cabins. Do you refurbish them? any for sale?



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 Posted: Sat Mar 21st, 2020 09:48 pm
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4.0power wrote:
410customs wrote:

ENGINE!!
If I said motor my dad would correct me. Motor is electrical 
Now when you go to install the engine make sure you flip it over, you have it hanging upside down!

That is a cool old fan

I blame the corona for flipping the motor upside down! As for the fan, don't even get me started. I probably got 100+ vintage/antique fans.

Data 1 hosts an antique fan forum just sayin...

Every time I come across an antique looking fan I take a pic and text him, so far no winners for me. Certain Emerson fans can be worth quite a bit of money. AFCA forum



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 Posted: Sat Mar 21st, 2020 10:07 pm
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JAMMAN wrote:
4.0power wrote:

410customs wrote:


ENGINE!!
If I said motor my dad would correct me. Motor is electrical 
Now when you go to install the engine make sure you flip it over, you have it hanging upside down!

That is a cool old fan

I blame the corona for flipping the motor upside down! As for the fan, don't even get me started. I probably got 100+ vintage/antique fans.

Data 1 hosts an antique fan forum just sayin...

Every time I come across an antique looking fan I take a pic and text him, so far no winners for me. Certain Emerson fans can be worth quite a bit of money. AFCA forum

I'm on there, just haven't been active. Some antique fans can bring bank!



____________________
2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Sat Mar 21st, 2020 10:47 pm
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Yup, cool. Physically that site is about 2 inches from this one in the rack.



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 Posted: Sun Mar 22nd, 2020 08:49 am
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I remember a Vornado window fan we had when I was a kid.  I found a pic of one like it online:



That baby cooled our entire house.  You could have it pulling air into the house, or rotate the center part and it would draw the air OUT.  Mom would do that when she was cooking something more aromatic, so the house wouldn't smell.  I wish I knew what became of that fan!

Last edited on Sun Mar 22nd, 2020 08:50 am by mhoward



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So many mods... so little time...



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 Posted: Sun Mar 22nd, 2020 09:07 am
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mhoward wrote:
I remember a Vornado window fan we had when I was a kid.  I found a pic of one like it online:



That baby cooled our entire house.  You could have it pulling air into the house, or rotate the center part and it would draw the air OUT.  Mom would do that when she was cooking something more aromatic, so the house wouldn't smell.  I wish I knew what became of that fan!

I got a tabletop version of that vornado, they are no joke on moving air! I would usually do the same for my place, but with a ILG exhaust fan.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Wed Mar 25th, 2020 08:56 am
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The cam synchro tool came in, so I set the motor to TDC compression stroke and it fell right back at my mark on the block. Put some new electrical tape on the motor harness since it was falling off. Last hard part to change- rear main seal.... 

Hopefully gona start on the truck this weekend. Just gotta “sneak” over to my garage hahaha. The other fun part is gona be some how getting the motor back in one of my truck for transport to said garage.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Wed Mar 25th, 2020 10:38 am
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410customs

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ENGINES transport well in the back of trucks on top of old loose tires....so if you have an old tire somewhere try using that to set the ENGINE on for transport. LOL
Can also use a small trailer if one is available then you do not have to lift the ENGINE up so high 
Good job on the cam synchro, we are really spoiled with the 5.0 to have such easy access to it.



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 Posted: Wed Mar 25th, 2020 10:43 am
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ENGINES!!!  LMAO  You're too funny, 410!



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2003 Ranger Edge / Extended Cab / Flareside / 3.0L FLEX / 5r44e Auto / 2WD / 8.8 LS 4:10 / Sonic Blue Pearl

So many mods... so little time...



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 Posted: Wed Mar 25th, 2020 07:45 pm
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410customs wrote:
ENGINES transport well in the back of trucks on top of old loose tires....so if you have an old tire somewhere try using that to set the ENGINE on for transport. LOL
Can also use a small trailer if one is available then you do not have to lift the ENGINE up so high 
Good job on the cam synchro, we are really spoiled with the 5.0 to have such easy access to it.

I'll use “motor” till the day I die! Hahahahahaha. I might be able to get it into my 2003 since it's lowered. 

The lift still hasn't gotten put up in the garage... so I'll be doing it off of jack stands



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Thu Mar 26th, 2020 10:39 am
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410customs

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hehehehehe Im just funnin ya. Even I will say "motor" sometimes then that little voice pops up in my head I can hear my dad......

Jack stands? How the heck are you going to get an engine into a truck with jack stands!! This should be good....
No cherry picker? No tractor? No truck bed mounted winch hoist dealio? Is it on a rolling dolly? Can you wheel it up some ramps?
Make a sling from ratchet straps and hold it up in the air from the ceiling joists, then drive the truck under it?
 Where there is a will there is a way, I know this!
What lift? Maybe the "install the lift in the garage day" has come

Maybe time to rent a picker or just buy one! Can get them on CL for $80-100



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 Posted: Thu Mar 26th, 2020 03:48 pm
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410customs wrote:
hehehehehe Im just funnin ya. Even I will say "motor" sometimes then that little voice pops up in my head I can hear my dad......

Jack stands? How the heck are you going to get an engine into a truck with jack stands!! This should be good....
No cherry picker? No tractor? No truck bed mounted winch hoist dealio? Is it on a rolling dolly? Can you wheel it up some ramps?
Make a sling from ratchet straps and hold it up in the air from the ceiling joists, then drive the truck under it?
 Where there is a will there is a way, I know this!
What lift? Maybe the "install the lift in the garage day" has come

Maybe time to rent a picker or just buy one! Can get them on CL for $80-100

Oh I have a cherry picker, Jack, Jack stands. Just haven't cut the floor for a truck lift.. so I'll be using good ol jack stands to get under the truck.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Thu Mar 26th, 2020 09:15 pm
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410customs

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ahhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh I see
ll day I have been thinking of ways to get it in the back of a truck for transport..... I forgot you guys were installing a lift!!



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 Posted: Thu Mar 26th, 2020 10:20 pm
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410customs wrote:
ahhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh I see
ll day I have been thinking of ways to get it in the back of a truck for transport..... I forgot you guys were installing a lift!!

Yea we are just that my to be step dad is dragging is feet on the floor. And I'm kinda in hurry since I'm laid off due to the most hot topic in the news... so I got time to get the MOTOR/trans out.



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Thu Mar 26th, 2020 10:21 pm
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Ok any one got any pointers or tips on how to get a 4.0/5r55e/1356 out easily as possible?



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2002 xlt 4.0 5r55e 4x4 4.10 rear disc brake swap from sn95 **currently swapping in a 5.0***
2003 2.3 2wd 5 speed single cab dropped 9 inches looks like crap rides like crap but for some reason it’s cool to me
2004 gmc 2500hd 6.6 diesel LLY
1989 foxbody 347 stroker t5 trans
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 Posted: Thu Mar 26th, 2020 10:34 pm
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Waiting for black06xlt to chime in. I know he showed us how he scraps a ranger in one of his posts. I'll guess Torch for $100...



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 Posted: Fri Mar 27th, 2020 10:03 am
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strip the 4.0 down to the lower intake, remove  the fan, radiator, and both accessory brackets, hoses, lines, and wires
Work your way around the engine and make sure nothing is still attached to it, fuel line, ground strap, power steering hoses, etc
drain all fluids
Remove the 4 nuts holding the engine down

Then put the truck up as HIGH AS YOU CAN GET IT
The more space you have underneath the easier it is to work
remove the trans pan and let it drain, when its mostly drained put the pan back on 
Drain the t case
remove the front and rear d shafts
Remove/cut the Y pipe out of the way
Cut the exhaust or unbolt it 
Put a jack under the t case and remove the transmission mount and entire transmission crossmember
Now let the t case hang down
With the x member removed you can now easily get the 5 transfer case bolts
drop t case
with transmission hanging there remove the starter and trans lines, remove shift cable and trans wiring

Now you are ready to pull the engine and trans together

Takes about 4-5 hours working by myself

NO torch! He is planning to re use the truck LOL
Are you planning to keep the old 4.0 and trans or sell or? If its junk then you can save alot of time by cutting some things like the heater hoses, fuel line, etc but cut them on the engine side........
YOu want to keep the engine around to pick parts off of until your conversion is DONE ....trust me on this



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